Get a quote JIADEST / TRANSFORMER MANUFACTURING
Purpose-built equipment. Skilled assembly. Electrical inspection. Explore the production operations behind our transformers and the technical records to review for your order.
Explore the production process ↓
PRODUCTION / PROCESS / QUALITY
OIL-IMMERSED TRANSFORMERS
Confirm the active-part assembly, drying, tanking and oil-filling procedure, sealing checks and final test scope for the selected oil-immersed design.
Explore oil-immersed equipmentDRY-TYPE TRANSFORMERS
Cast-resin and other dry-type constructions have different treatment requirements. Agree the insulation system, processing method and applicable dielectric and partial-discharge tests.
Explore dry-type productionThe photographs show selected factory operations. Detailed sequencing and process settings follow the approved product design.
01 / MATERIALS & COMPONENT PREPARATION
Material inspection and component preparation support the winding, insulation and mechanical parts of the transformer. The material specification forms part of the order review.
Laboratory staff examine samples with a microscope and benchtop instruments, supporting incoming-material inspection and production quality control.
An operator attends the gantry cutting station, preparing sheet-metal components for fabrication.
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Material records and component inspection requirements
02 / CORE CUTTING & STACKING
Lamination preparation and core stacking establish the magnetic circuit. Our photographs show the cutting equipment and robotic lamination-handling cell.
Steel laminations, material reels and cutting equipment are arranged along the core-preparation line. Cutting and organizing the laminations prepares the material for transformer core assembly.
A robotic arm positions steel laminations inside a guarded work cell. Automated handling supports the core-stacking process.
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Core specification and dimensional checks
03 / WINDING & INSULATION BUILD
Foil winding and conductor winding serve different winding designs. Dedicated equipment and operators form the coils and build the insulation system.
Conductor and insulation supply reels, guiding rollers and operator controls form the foil-winding station. The equipment supports the manufacture of transformer windings.
Operators work along a row of winding stations, guiding conductors and insulation through the coil-manufacturing process.
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Winding specification and in-process inspection requirements
04 / ASSEMBLY & CONNECTIONS
Technicians position the transformer components, assemble terminal boards and secure connections. These close-up photographs show open-frame industrial transformer assembly.
Technicians assemble transformer units along a dedicated production line, working on terminal boards, connections and supporting hardware.
A close-up shows a technician securing terminal hardware with a powered hand tool. Connection details and assembly workmanship remain visible throughout production.
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Approved assembly drawings and connection checks
05 / DRYING & INSULATION PROCESSING
Drying ovens and sealed processing chambers form part of the production equipment. The treatment route is selected for the transformer construction and its specified insulation system.
Enclosed ovens are equipped with overhead ducting and floor-level loading rails. This arrangement supports oven-based drying and thermal processing of transformer components.
Sealed cylindrical chambers, loading rails and elevated service platforms form the insulation-treatment area. Process requirements are selected for the winding and insulation system specified for the order.
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Product-specific process specification and treatment records
06 / ELECTRICAL INSPECTION & ACCEPTANCE
Electrical checks are carried out at the transformer terminals. Agree the test schedule, acceptance criteria and documentation for the selected transformer before manufacture.
A technician connects portable electrical test instruments to transformer terminals. The inspection station serves a row of assembled units.
Laboratory personnel work at instrument benches in a dedicated inspection room. Order-specific test scope and documentation are agreed during technical review.
QUALITY FOCUS
REVIEW WITH YOUR ORDER
Order-specific inspection and test schedule
FACTORY ACCEPTANCE / TEST DOCUMENTATION
Agree the test programme before production. The applicable standard, transformer construction, voltage class and technical specification determine the required routine, type and special tests.
Winding resistance, ratio, no-load loss, load loss and impedance.
Specified AC withstand tests and partial-discharge measurement where applicable.
Transformer serial number, test conditions, measured results and agreed criteria.
THE FACTORY BEHIND THE PROCESS
Workshop space, organized component staging and attended production stations support the manufacturing flow.
A wide workshop view shows workstations, components awaiting the next operation and overhead lifting equipment.
Dedicated shelving holds wound coils beside a clear access aisle, organizing components between manufacturing operations.
An operator attends production equipment at a dedicated workstation. The view shows the machine arrangement and its local controls.
DESIGN / MANUFACTURE / TEST SPECIFICATION
Applicable IEC 60076 requirements form the agreed basis for power-transformer design, manufacture and testing. The technical agreement identifies the applicable parts, editions and acceptance criteria.
| Transformer scope | Standard basis | Technical review |
|---|---|---|
| Oil-immersed power & distribution transformers | Applicable IEC 60076 series parts | Ratings, winding connections, losses, impedance, insulation and specified tests |
| Dry-type power transformers | IEC 60076-11 within its scope | Insulation system, thermal design, dielectric and partial-discharge test requirements |
| Industrial control transformers | IEC 61558-1 and IEC 61558-2-2 where applicable | Control duty, winding voltages and the appropriate safety and product requirements |
For projects specifying IEEE/ANSI or destination-specific requirements, submit the required standard for engineering review.
EXPORT PROJECTS / DOCUMENTATION & DELIVERY
Factory acceptance, packing and transport requirements are reviewed together. Tell us the destination and installation conditions so that documentation and delivery scope can be agreed before dispatch.
01 / DELIVERY REVIEW
Agree the general arrangement drawing, nameplate information, connection details and required test reports.
02 / DELIVERY REVIEW
Confirm transport dimensions, mass, lifting points, packing method and protection for the chosen route.
03 / DELIVERY REVIEW
Define quantity, destination, shipping terms, unloading arrangements and site responsibilities in the order.